By Mr. Anil Kumar, Managing Director, Inovance Technology India
Over the years, the textile industry has witnessed a significant transformation, evolving from labour-intensive, manual operations to technologically advanced and highly automated systems. The need for improved efficiency, product consistency, and global competitiveness has driven this shift. Today, automation and robotics are playing a pivotal role in revolutionising textile manufacturing—streamlining processes, reducing human intervention, and elevating overall productivity.
The Evolution of Textile Machinery
The modernisation of textile machinery has been fueled by the need to boost productivity, reduce downtime, and ensure uniform product quality. Traditional methods have given way to smart systems powered by advanced drives, PLCs, HMIs, and motion control solutions. Automation has enabled 24/7 production cycles with minimal human error, significantly reducing operating costs and increasing output.
At Inovance Technology India, we are at the forefront of this transformation, offering tailored industrial automation solutions for every stage of textile manufacturing—from spinning and weaving to dyeing and finishing. One of our standout offerings is the TF200 series drive, specially designed for Two-for-One Twisting (TFO) machines. This compact and high-performance drive delivers excellent torque control, smooth operation, and reduced energy consumption—key factors for efficient and reliable TFO performance. Inovance’s TD510 series anti-cotton-fibre AC drive is designed for textile environments where airborne cotton fibres pose risks to both machinery and human health. Featuring advanced automatic scutching technology, the drive significantly reduces the need for maintenance, with no cleaning required for up to six months, while enhancing operational stability. It minimises over-temperature alarms caused by fibre jamming, thereby reducing yarn waste and extending equipment life. With fewer faults and breakages, the TD510 also ensures high yarn quality over long production runs, contributing to a safer, cleaner, and more efficient textile workspace.
Robotics in Textile Processing
As the industry moves toward Industry 4.0, robotics is playing an increasingly vital role in enhancing productivity and safety. In areas such as fabric handling, visual inspection, and packaging, robots are now taking over repetitive and physically demanding tasks.
For instance, robotic arms equipped with AI-enabled vision systems are being used to detect fabric defects with higher accuracy than human inspectors. Automated packaging systems not only increase throughput but also ensure that delicate fabrics are handled with care. These robotic systems also reduce workplace injuries and enable textile plants to manage labour shortages more effectively.
Inovance’s robotic solutions are well-suited for such applications. With our SCARA, 6-axis, and screwing robots, we offer reliable, flexible automation options tailored for the dynamic needs of textile processing.
Energy Efficiency Through Automation
In an industry where energy costs can significantly impact the bottom line, automation also brings substantial energy-saving potential. Smart drives and motion controllers from Inovance are designed with advanced energy optimisation features that reduce power consumption during idle times, adjust motor speeds dynamically based on load, and support regenerative braking systems.
Through real-time monitoring and predictive analytics, our solutions help textile manufacturers reduce waste, optimise energy usage, and extend machine life, contributing to both environmental sustainability and operational profitability.
A Future-Ready Partner for Indian and Global Textile Markets
India’s textile industry is poised for strong growth, backed by global demand and government initiatives. To remain competitive, textile manufacturers must embrace automation and digitalisation at every stage of production.
At Inovance Technology India, we are committed to supporting this transition. With a deep understanding of textile applications, a robust portfolio of industrial automation products, and a growing presence across the country, we are proud to be the technology partner of choice for both legacy textile mills and modern greenfield projects.
The future of textiles is intelligent, connected, and energy-efficient—and Inovance is here to make that future a reality.