Tirupur-based Srichakra, under the dynamic leadership of Mr. K.K. Periyasamy, Managing Partner, has long been recognized for its commitment to quality processing of knitted fabrics. In a significant move to bolster its production capabilities, the company has recently invested in InspirOn’s Motex stenter machine. Known for its reliability, advanced German technology, and cost-effective features, the Motex stenter has already begun delivering impressive results at Srichakra’s facility. In an in-depth conversation, Mr. Periyasamy shares insights into the selection process, operational advantages, and long-term benefits of the Motex stenter machine.
Strategic Investment Backed by Performance and Value
For Srichakra, choosing the right stenter was a pivotal decision in its expansion and quality enhancement journey. “We evaluated 2-3 Indian and imported stenter machines as investment in a stenter is one of the most crucial aspects of any processing project,” says Mr. Periyasamy. The key criteria were clear: a machine that offers both value for money and the capability to produce high-quality knitted fabric.
InspirOn’s Motex stenter stood out for its solid reputation, being a 25-year-old company providing German technology machines at practical price points. “The use of globally renowned bought-out components in Motex gave us the assurance of performance and longevity,” he adds. This confidence in quality and after-sales support led to Motex becoming the preferred partner for Srichakra’s finishing operations.
Robust Daily Output with Diverse Knitted Fabrics
Srichakra runs an extensive range of knitted fabrics on its new Motex stenter. These include Single Jersey Lycra, Loop Knit, Yarn Dyed Mélange, Printed Fabrics, 100% Polyester Knit, PC Knit, Interlock, Airtex, among others. The machine is actively used for both dry and wet heat setting and finishing processes.
Despite the complexity of handling different fabric types, the Motex stenter has consistently delivered excellent throughput. “We are achieving a daily production of 14 tonnes on our 8-chamber machine,” states Mr. Periyasamy. This volume not only signifies operational efficiency but also underscores the machine’s ability to handle fabric variability with ease.
User-Friendly Design and Exceptional Service Support
Ease of use and minimal downtime are vital in a high-output processing unit. The Motex stenter, with its robust build and branded components, ensures smooth operations with very limited need for maintenance. “The machine is extremely user-friendly. We were provided with comprehensive operation, maintenance, spare parts, and electrical wiring manuals,” says Mr. Periyasamy.
The fully PLC-based system displays real-time faults on a touch panel, making troubleshooting quick and straightforward. “We are fully satisfied with the after-sales service provided by the InspirOn team and their representative Jaaz Textiles. Their support has been prompt and effective,” he affirms.
Optimized Utility Consumption for Sustainable Operations
Srichakra’s focus on energy efficiency is well-aligned with the Motex stenter’s design features. The machine uses IE3 class motors from established brands, significantly optimizing power consumption. “The insulation materials used are of special quality, effectively reducing radiation losses,” Mr. Periyasamy points out.
Features like PID-controlled motorized valves ensure accurate temperature control, contributing to lower electrical and thermal consumption. “Our average power consumption for the 8-chamber stenter is around 65 kW, depending on the process and fan speed,” he adds, showcasing the machine’s energy-efficient profile.
Unique Features That Elevate Fabric Quality
The Motex stenter comes equipped with several innovative features that directly contribute to fabric quality improvements:
- Patented ‘Uniflo’ Nozzle Design: Ensures high drying efficiency with a cushioning effect during fabric movement, enhancing the finish.
- Special Pinning Assembly: Secures fabric effectively even under high overfeed, reduces selvedge wastage, and prevents common issues like snagging and puckering.
- High Overfeed Capability: Mechanical overfeed up to 80% is achievable, offering better control over fabric properties.
- Integral Duct Design: Simplifies cleaning and minimizes oil condensation risks.
- Pneumatic Bypass System: Avoids defects like nozzle marks, fabric yellowing, and lycra damage during temporary stoppages.
- Hi-Squeeze Dewatering Padder: Reduces water carryover, enhancing productivity and cutting down thermal energy usage.
“These features have played a crucial role in our ability to consistently process high-quality knitted fabric,” emphasizes Mr. Periyasamy.
A Future-Ready Partnership with Motex
The installation of the InspirOn Motex stenter has significantly enhanced Srichakra’s processing capabilities, delivering on both quality and efficiency fronts. The decision, rooted in careful evaluation and a long-term vision, has proven to be a strategic one.
“The performance of the Motex stenter is excellent, and we are completely satisfied with our decision,” concludes Mr. Periyasamy. “For any future requirement, Motex will undoubtedly be our first choice.”
With this successful implementation, Srichakra continues to reinforce its position as a quality-driven processor in Tirupur’s dynamic textile landscape, while InspirOn’s Motex stenter reaffirms its role as a dependable and innovative partner for the Indian textile industry.