Stäubli’s next generation weaving technologies

At ITMA Milano, Stäubli of Switzerland is showing a selection of its most modern products from its extensive range of textile machinery. This includes cam motions, electronic dobbies and Jacquard machines with harnesses as well as weaving preparation systems with automatic warp drawing-in and warp-tying machines.

A new carpet weaving machine developed by Stäubli’s business unit Schönherr Carpet Systems will demonstrate its capabilities. Exclusive carpet samples are also presented. Customers interested in technical textiles can get an overview of the entire range of Stäubli machines for production of the most complex fabrics.

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Mr. Fritz LEGLER, Vice President, Staubli

Stäubli and its business unit DEIMO knitting solutions and drive systems are together exhibiting state-of-the-art electronic drives and control solutions for knitting machines.

Further, three complete Jacquard installations on weaving machines also are on demonstration. Trade visitors can also see production of African damask at high speed on a type SX Jacquard machine equipped with a specific harness with 12,696 cords in conjunction with an air-jet weaving machine operating at a rate of approximately 950 weft insertions per minute. The weaving machine and the Jacquard machine are both operated by individual electronically synchronized drives, which is a special feature of this set-up.

The second noteworthy installation features the new LXL Jacquard machine with 11,682 hooks and Stäubli harness. This machine is particularly suitable for large-format applications and will be weaving an OPW airbag (one piece woven airbag) on a 280 cm wide reed. 

The third installation consists of a rapier weaving machine and a LX Jacquard machine with a Stäubli harness producing extraordinary fantasy ladywear with remarkable designs.

At another demonstration stand the new LX12 Jacquard machine for weaving narrow fabrics such as ribbons and labels is shown with 192 hooks and harness with 8 repeats. Visitors can also see the highly regarded UNIVALETTE Jacquard machine in operation, developed particularly for weaving name selvedge.

As usual, the Stäubli booth features two levels. From the upper level, visitors can closely observe the Jacquard machines in operation.

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The SAFIR S40 mobile automatic drawing-in machine

The third generation of Stäubli’s rotary dobbies, the S3060/3260 series, can be seen with many application examples at the Stäubli stand and the booths of many other weaving machine manufacturers. This new generation of rotary dobbies reaches new heights of performance and reliability.

To complete the presentation of Stäubli shedding systems, a cam motion of the refined positive type 1600 series is also being demonstrated at the booth.

Weaving preparation systems

This Stäubli business unit has furnished hundreds of dependable workhorses to weaving mills worldwide and is now launching two additional products at ITMA. The SAFIR S60 is being demonstrated drawing in a four-colour 175 cm-wide warp with Nm 135/2 and Nm 170/2 cotton yarns without a lease.

The mobile SAFIR S40 drawing-in machine can be observed in a surprising display.  

The warp-tying process is demonstrated with two warp-tying machines – MAGMA for technical and coarser yarn counts and the proven TOPMATIC for standard applications, handling even the finest yarns.

The Stäubli business unit Schönherr carpet systems boasts another spectacular product launch: Visitors can watch the new ALPHA 500 machine in operation, weaving different types of carpets. Carpet samples showing off with recently developed effects like the “Traditional carpet effect” or the “Magic Weft Effect 3”, produced on ALPHA 400 and 500 carpet-weaving machines, can also be admired at the booth.

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A new type LX electronic Jacquard machine

Technical textile weaving

Visitors interested in technical textiles have the opportunity to talk to the company experts who will explain the functioning of the new TF weaving system. Developed and produced by Stäubli, the system is designed to fulfil specific needs of future-oriented weavers of new fabric types such as heavy multilayers with new types of structure and material mix, reinforcing fabrics for lightweight applications and spacer fabrics. Visitors can see astonishing fabric samples.

With its business unit Deimo knitting solutions and Deimo drive systems, Stäubli is showing its latest developments on two sock-knitting machines. Also seen are a variety of servo motors, electronic control solutions, input/output devices and related programming tools mainly for the textile industry.

The prominent Stäubli products are also on display at the stalls of the group partners.