Jyoti Cotspin Ltd. was set up in 2006 by Mr. Madan Singla, its present Chairman and Managing Director. This open-end unit manufacturing 100% cotton yarn, which started with 960 rotors, now has 2,240 rotors. The mill, located at Samana, one of the biggest cotton yarn producing regions in India, has its special focus on carded yarn in the count range from Ne 10s to Ne 28s.
Jyoti Cotspin endeavours to produce the best quality yarn as per the needs of its customers. Therefore, today the company is recognised as one that produces top quality cotton yarns meeting the international market needs.
Jyoti Cotspin is equipped with the latest machinery from Truetzschler – two blow-room lines and 24 Truetzschler cards, including four cards of the IDF2 technology. Mr. Singla is very happy with the IDF technology as it couples the drawing process with the card itself, thereby eliminating the need for one passage of the sliver through draw frames. The process elimination is an excellent way of earning money. Not only does it reduce investment, but also saves operating costs. The space saving in itself is a major advantage as the first passage breaker draw-frames are totally eliminated. He is also happy about the advantages of IDFs in terms of quality and efficiency.
With IDF 2, Truetzschler has combined the compactness of a simple drafting system with the performance of an auto-leveller draw frame. The important features include:
- Maintenance-free, digitally controlled servo drives
- High levelling dynamics through low mass
- Draft up to 200% (2-fold)
- Delivery speeds up to 700 m/min
- Trouble-free can changing
- Truetzschler quality sensors in the feed and delivery area
- Permanent monitoring of sliver quality
The advantages offered by the IDF cards are improved yarn and product quality, improved running behaviour of the rotor spinning machines, significantly reduced space requirement, savings in energy costs and reduced personnel requirement.
Commenting on the IDF2, Mr. Singla said: “Never before has a fully-fledged leveller draw frame been more compact!”